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Drilling fluid (mud) is a mixture of clay, usually
bentonite, and water or oil used to carryrock
cuttings to the surface and to lubricate and cool
the drill bit. Special chemicals are added to the
mud to compensate for the varying composition of the
water and the formation being drilled and to
increase the weight of the mud column. The drilling
mud also helps prevent the collapse of unstable
formations into the hole and the intrusion of
formation fluids. Fluid is circulated with mud pumps
and a tank, called a suction pit, which makes up any
losses.
A standpipe connects
the pumps to a kelly hose which in turn connects to
a swivel on top of the kelly. From here mud is
pumped down the drill string, through the bit and
back up the space (annulus) between the drill string
and the borehole and, in offshore wells, the riser.
The mud then passes through solids control equipment
which filters out the cuttings and returns the
filtered fluid into the drill string and back
through the drill bit nozzles. At the surface the
mud exits into a surge tank before moving across
shale
shakers, which are
vibrating screens that separate the coarse drill
cuttings from the mud.

It then enters a series of tanks (called pits) where
it is degassed and the finer cuttings are removed in
de-sanders and de-silters that work centrifugally.
The mud properties arefinally tested by a "mud-man"
and altered as necessary with materials taken from a
dry storage area along with clean water taken from a
storage tank. Any excess fluid is diverted into a
reserve pit. The mud composition is a major factor
in the success of a drilling operation. In addition
to lifting the cuttings to the surface, the drilling
fluid must lubricate and cool the bit, help control
the flow of reservoir fluids and gases into the
wellbore, and prevent the loss of fluids into the
reservoir. Fluids are formulated to fit the specific
characteristics of the well and formation, and can
be manufactured by mixing additives with an oil,
water, or synthetic base.
Water-based muds are the most commonly used type of
fluid. Oil-based muds were developed for use in
highly-deviated wells to prevent the drill pipe from
sticking. With the advent of environmental
regulations restricting the discharge of oil-based
muds into the marine environment, polymer/synthetic
fluids were developed to take the place of oi/based
muds on highly deviated wells. The use of
polymer/synthetic drilling fluid increases mud costs
but lowers the overall cost of drilling by improving
rate of penetration (ROP) and, because of its lower
coefficient of drag, allows for greater horizontal
penetration before sticking the drill pipe. |
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